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Rispri LabsGlobal Infrastructure for Circular Economy & Water Recovery
Turnkey Effluent Treatment Plant and Zero Liquid Discharge Infrastructure

CPCB & NGT Compliant  /  Turnkey EPC Engineering  /  Since 1999

Turnkey ETP, STP &Zero Liquid Discharge Plants

Designing, manufacturing, and commissioning high-capacity industrial Effluent Treatment Plants (ETP), packaged MBR/MBBR Sewage Treatment (STP), and low-energy MVR Zero Liquid Discharge (ZLD) systems.

100%Water Recovery in Closed-Loop ZLD
70% LowerSpecific Thermal Energy in MVR vs MEE
< 5 mg/LPermeate BOD via MBR Ultrafiltration
500+Plants Commissioned Globally
Technologies Process Flow Capabilities Deep Dive Matrix Timeline FAQ Get a Proposal →
500+

Turnkey industrial ETP, STP & ZLD plants installed worldwide

99.5%

Evaporator Uptime recorded across continuous 24/7 operating cycles

< 1.2kWh/m³

Ultra-low Specific Power Consumption index achieved with High-Recovery RO

100%

Guaranteed Compliance with CPCB, SPCB & NGT Zero Liquid Discharge mandates

01 Modular Engineering

Core Plant Architecture & Technology Stack

Explore our range of purpose-engineered wastewater treatment systems designed for heavy industrial COD/BOD loads and zero discharge compliance.

High COD & Toxic Stream Treatment

Industrial Effluent Treatment Plants (ETP)

Engineered for severe industrial wastewater streams containing high COD, recalcitrant organic solvents, heavy metals, oil & grease, and complex dye matrices. Features advanced electro-coagulation, Fenton oxidation, and multi-stage biological clarification.

COD Reduction: Up to 98% Target Sectors: Pharma, Chemical, Textile, Dyeing
Request ETP Technical Datasheet →
Industrial ETP Plant Installation
Compact Sewage Treatment

MBR & MBBR Sewage Treatment Plants (STP)

Packaged and civil sewage treatment plants incorporating submerged Flat Sheet or Hollow Fiber Membrane Bioreactors (MBR) and Moving Bed Biofilm Reactors (MBBR). Delivers crystal clear permeate suitable for flush reuse, cooling tower makeup, and landscaping.

Footprint: 70% Smaller than ASP TSS Output: < 1 mg/L
Request MBR Packaged STP Catalogue →
MBR Sewage Treatment Plant
Closed-Loop Water Recovery

Zero Liquid Discharge (ZLD) Systems

Integrated high-recovery Reverse Osmosis, Nanofiltration salt-splitting, and thermal evaporator loops that convert 100% of liquid effluent into high-purity distilled water and solid dry salt cakes for industrial reuse or chemical sale.

Recovery: 99.5% - 100% Permeate TDS: < 50 ppm
Consult ZLD Engineering Team →
Zero Liquid Discharge Plant Infrastructure
Energy Efficient Thermal Recovery

MVR Mechanical Vapor Recompression Evaporators

Utilizing high-speed centrifugal vapor compressors to compress secondary steam, recycling latent heat energy into the falling film heat exchanger. Reduces thermal steam requirements by up to 90% compared to traditional Multi-Effect Evaporators (MEE).

Steam Saving: 90% vs MEE Purity: Zero Carryover
Explore MVR Thermal Systems →
MVR Mechanical Vapor Recompression Evaporator
02 Integrated Pipeline

Step-by-Step Wastewater & ZLD Treatment Flow

From raw industrial effluent balancing to dry salt crystallization — click each stage to inspect the technical process parameters.

STAGE 01
Equalization & DAF
Physico-chemical pre-treatment & pH balancing
STAGE 02
MBR Biological Digestion
Aero-anoxic sludge degradation & ultrafiltration
STAGE 03
High-Recovery RO
Multi-stage desalting & permeate recovery
STAGE 04
MVR & Salt Crystallizer
Thermal vapor recompression & dry cake recovery
Stage 01  •  Physico-Chemical Pre-Treatment

Equalization, pH Neutralization & Dissolved Air Flotation (DAF)

Stage COD Removal 40% – 60%

Raw industrial effluent passes through automatic fine bar screens into an agitated equalization basin to buffer peak organic surges. High-speed DAF systems inject micro-bubbles to float emulsified oils, suspended solids, and heavy metals prior to biological treatment.

Equip: Auto Coagulant Dosing & DAF Unit Dwell Time: 8 – 12 Hours Control: Automated PLC pH Feedback Loop
03 Proprietary Engineering

Modular Engineering & Technology Innovations

Core technical advantages engineered into every Rispri Labs water treatment plant.

High COD Cracking 98%

Advanced Electro-Fenton & Ozone Oxidation

Destroys toxic recalcitrant molecules, complex aromatics, and refractory pesticides before bio-treatment, enabling clean bacterial degradation.

Submerged Ultrafiltration 0.04 µm

Flat-Sheet PVDF MBR Membrane Modules

High chemical resistance and anti-fouling pore geometry. Operates at elevated MLSS (10,000–12,000 mg/L) with zero biomass carryover.

Thermal Efficiency < 35 kWh/m³

MVR Power Index

Eliminates boiler steam dependency during continuous evaporation.

Byproduct Purity > 99%

Pure Na₂SO₄ Recovery

Selective nanofiltration salt splitting for marketable industrial salt cake.

Automation & Control IoT / SCADA

24/7 OCEMS Telemetry

Direct real-time streaming of flow, pH, COD, TOC, and TSS data to CPCB server.

CPCB & NGT Compliance

Guaranteed Environmental Discharge & Water Reuse Standards

Every plant engineered by Rispri Labs is guaranteed to pass stringent Central Pollution Control Board (CPCB) and NGT regulatory inspections. We back our design with comprehensive NABL lab analytical reports and performance test runs.

Zero Liquid Discharge (ZLD) Certification for Textile & Pharma units
Automated Online Continuous Effluent Monitoring System (OCEMS) integration
Full NABL accredited pre and post treatability verification testing
Request Regulatory Compliance Audit →
Industrial ETP NABL Laboratory Testing
05 System Matrix

Technology & Plant Options Comparison

Compare technical parameters, footprint, energy indices, and effluent treatment capabilities across different system configurations.

Feature / Metric Conventional ASP ETP MBR Packaged STP High-Recovery ZLD Plant
Water Recovery Rate 60% – 70% 85% – 90% 99.5% – 100%
Permeate Quality (BOD / TSS) BOD < 30, TSS < 50 mg/L BOD < 5, TSS < 1 mg/L Distilled Quality (TDS < 50 ppm)
Footprint Requirement 100% (Baseline) 30% (70% Footprint Saving) 45% (Includes Evaporator Skid)
Specific Power Index 0.6 – 0.9 kWh/m³ 0.8 – 1.2 kWh/m³ 12 – 35 kWh/m³ (MVR Dependent)
CPCB Regulatory Compliance Standard Discharge Limits Urban Reuse Approved Zero Discharge Certified
06 Turnkey Delivery

5-Phase Plant Execution Roadmap

From initial treatability study to final commercial performance guarantee handover.

WEEKS 1–2

Phase 1: Characterization & NABL Treatability Study

Comprehensive analytical testing of raw effluent samples at NABL lab to establish exact BOD, COD, TDS, silica, and organic fraction profiles.

WEEKS 3–5

Phase 2: Detailed Engineering & Mass Balance Design

Mass & heat balance simulation, P&ID generation, structural civil layout, 3D piping routing, and electrical control panel architecture.

WEEKS 6–10

Phase 3: Skid Fabrication & Quality Inspection

Precision fabrication of SS316L / Titanium MVR heat exchangers, RO skid assembly, MBR membrane frame assembly, and factory hydro-testing.

WEEKS 11–14

Phase 4: Site Erection & Automation Integration

Civil integration, electro-mechanical piping installation, SCADA PLC programming, sensor calibration, and dry/wet loop testing.

WEEK 15

Phase 5: Performance Test Run & CPCB Handover

Continuous 72-hour trial run, NABL permeate testing verification, CPCB OCEMS telemetry connection, and operator training handover.

Technical FAQ

Frequently Asked Questions

Clear answers regarding turnkey plant commissioning, CPCB compliance, and operational costs.

Turnkey ETP & ZLD plants typically require 12 to 16 weeks from detailed mass balance engineering to final commissioning and CPCB telemetry sign-off, depending on plant capacity (50 KLD to 5 MLD).
MVR (Mechanical Vapor Recompression) uses electrical power to mechanically compress secondary steam, recycling latent heat energy into the evaporator. This reduces thermal boiler steam requirements by over 90%, yielding a 60–70% lower overall OPEX compared to steam-heavy MEE plants.
Our MBR systems produce ultrafiltration-grade permeate with BOD < 5 mg/L, TSS < 1 mg/L, and zero turbidity, making it directly suitable for HVAC cooling tower makeup, industrial boiler feed pre-treatment, and flush reuse.
Yes. All turnkey ETP and ZLD installations are equipped with integrated SCADA/PLC systems and CPCB-certified Online Continuous Effluent Monitoring System (OCEMS) sensors for real-time reporting of pH, flow, COD, and TOC directly to state and central pollution boards.
Absolutely. We specialize in brownfield retrofitting, converting existing aeration tanks into high-capacity MBR basins and retrofitting High-Recovery RO skids to upgrade legacy plants to 100% ZLD without expanding civil footprint.
Turnkey EPC Engineering

Ready to Upgrade Your Industrial Wastewater & ZLD Infrastructure?

Schedule a technical consultation with our senior water treatment engineers or request an NABL treatability audit for your factory effluent.

Schedule Engineering Audit → Call +91-9412286691